5 Pallet Racking Safety Tips

5 Pallet Racking Safety Tips


Every good warehouse relies on pallets to save space and provide a stable basis for its good. However, these pallets can be dangerous if not handled properly. Let’s take a close look at five pallet racking safety tips.

1. Plumb Ratio

The maximum top to bottom plumb ratio is the total rack height over 240 inches. When using a new pallet, measure the total rack height so you can calculate this ratio. This ratio should not be violated, ever. Measuring the plumb of a rack by eye can be seriously misleading. Although it might look like things are straight, our eyes really are not the best devices for making such a judgement. You’re always better off going by pure mathematics. Calculate the plumb ratio and immediately adjust things if you exceed this ratio. Before you know it, items will begin crashing down, and you’ll have to run for cover.

2. Load Capacity

A pallet’s load capacity is there for a reason. Stacking a pallet beyond its load capacity is a recipe for disaster. Although it might seem like everything is under control, the pallet is under an extreme amount of stress when you overload it. Always respect the load capacity of the pallet. In addition, it’s important to distribute this weight evenly on the pallet. Overloading one side is just as bad as putting too much weight on in the first place. Once again, the metal beams on that side will eventually succumb to so much strain, and if this happens while the pallet is moving, someone could be seriously injured.

3. Damage

Similar to corrosion, you want to check for any damage to the pallets. This is why a preliminary inspection is so important. If you notice any cracks in the pallets, halt everything right away and take a closer look. Is the crack on the surface? Or does it penetrate deeper into the interior? If the latter is true, throw that pallet out and use a different one. Cracks might not seem like the end of the world, but when you add so much weight to cracks, it multiplies the severity.

4. Corrosion

Corrosion weakens metal and makes it susceptible to collapse. If you notice that any of your pallets have corroded, it’s a sign to replace it as soon as possible. Continuing to use the pallet will likely result in permanent damage sooner or later. Different types of metals corrode at different rates. Just because a comparable pallet has been used without trouble, it doesn’t mean that the current pallet will function in the same manner. It could be made of a certain substance that is very susceptible to corrosion. For a detailed analysis, contact a resource such as Stor’d Storage for a consultation. Their professional technicians will be able to detect any anomalies in your pallets and let you know that you need to swap them out.

5. Anchors

While anchors are not technically required for most pallets, it’s never a bad idea to include them in your warehouse. Anchors make everything just that much sturdier overall. Once you have decided upon a location for the rack, anchor it down before loading the pallets. As you know, pallets can be surprisingly slippery after spending a long day in the sun. By anchoring the foundation down, you’re keeping both the pallets and any individuals on the ground safe. In particular, not everybody is looking at the pallet at all times. The moment someone takes their eyes off of a rack, they really don’t know what could be happening in reality. Anchors provide another layer of safety that is often overlooked. Just because these tips aren’t mandated by law, it doesn’t mean they shouldn’t be followed.


In conclusion, these are five pallet racking safety tips that every warehouse worker should know. By following these tips, you’ll keep yourself and those around you free from harm. When it comes to pallets, it’s always better to be safe than sorry.

Author Bio:

Lisa Eclesworth is a notable and influential lifestyle writer. She is a mom of two and a successful homemaker. She loves to cook and create beautiful projects with her family. She writes informative and fun articles that her readers love and enjoy. You can directly connect with her on email – lisa@lisaeclesworth.com or visit her website www.lisaeclesworth.com

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